Van MOT pass rates
Vans lead harder lives than cars. Higher mileage, heavier loads, tighter schedules, and often less attentive maintenance. It shows in the MOT data: the average van pass rate is 72.3% compared to 78.0% for cars, a 5.7 percentage point gap.
The average van turning up for its MOT has 77,506 miles on the clock. That's commercial use: daily deliveries, site visits, long-distance haulage. Suspension components, brake pads, and tyres all wear faster under load.
The best-performing van here (the Nissan Juke N-Connecta Dig-T S-A at 90.5%) would only be mid-table in the car rankings. The worst (the Nissan Primastar at 62.5%) reflects what happens when a working vehicle racks up serious miles without proportionate maintenance spend.
Why vans fail more often
Suspension takes the biggest hit. A fully loaded van stresses springs, shock absorbers, and bushes far more than a car carrying passengers. Anti-roll bar links and drop links are common failure items. They're cheap parts (under £30) but labour adds up.
Brakes work harder. Stopping a 3.5 tonne loaded van from 60mph requires far more braking force than a 1.4 tonne car. Pads and discs wear faster, and rear brakes (often drums on vans) can seize if the van sits loaded for long periods.
Bodywork and corrosion. Commercial vehicles often live outside, get loaded and unloaded roughly, and accumulate stone chips and scrapes that expose bare metal. Sill corrosion and subframe rust are MOT failure items that can be expensive to repair.
63 van models ranked by pass rate
Models with 5,000+ tests. Click any model for full MOT data.
Buying a used van?
Commercial vehicles can accumulate 30,000–50,000 miles per year. Always check the free MOT history on GOV.UK for mileage progression and advisory history. Multiple suspension or corrosion advisories suggest hard use. For ex-fleet vans, a full vehicle history check can reveal whether it was a single-owner fleet vehicle or passed through multiple hands.
With a 73% average pass rate, vans are more breakdown-prone than cars, so breakdown cover is worth considering if the van is essential to your livelihood. It's also worth getting van insurance quotes before you buy, as premiums vary widely by use class. If the MOT data shows suspension or brake issues, sites like BookMyGarage can give you a sense of repair costs.
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MOT data from DVSA anonymised test results, 2024 test year. Crown copyright, OGL v3.0. Pass rates are statistical summaries, not assessments of individual vehicle safety.